Point85 specialises in the rebuild and calibration of Kugelfischer mechanical fuel injection pumps for road, race, and rally applications. Each pump is fully stripped, inspected, and rebuilt using correctly specified components before being accurately calibrated to suit its intended use.
With a strong background in historic motorsport and competition support, our approach focuses on reliability, consistency, and correct fuel delivery under real operating conditions.
Inspection & Assessment
We fully strip and carefully inspect every Kugelfischer fuel injection pump before starting any rebuild work. We assess all critical components for wear, damage, or previous incorrect repair, with particular attention to pumping elements, cam plates, control mechanisms, and internal sealing surfaces. This initial assessment defines the correct rebuild approach and prevents underlying issues from being masked.
Component Replacement
Following inspection, we rebuild the Kugelfischer pump using correctly specified components and proven processes. We replace or remanufacture worn or damaged parts as required, and we set all internal clearances and assemblies to the correct specification. We prioritise long-term reliability and repeatable performance, while ensuring a clean, correct finish.
Calibration and Testing
Once rebuilt, we accurately calibrate each Kugelfischer injection pump to suit its intended application, whether for road use, historic racing, or rally competition. We ensure correct fuel delivery across the operating range, with careful control of progression, response, and load behaviour. We test every pump to confirm consistent and predictable operation before sign-off.
Application-Specific Setup
Kugelfischer mechanical injection systems are highly sensitive to engine specification and intended use. Calibration is tailored to factors such as engine capacity, camshaft profile, and operating range, ensuring the pump delivers the correct characteristics for the vehicle it is fitted to. This is particularly important for competition and historic motorsport applications.
Where required, we also provide on-event support to monitor performance and make adjustments in response to real operating conditions.